Carbon Steel 6inch 6000LB Trunnion Mounted Ball Valve - China Factory Suppliers for High-Performance Valves
Products Specification
| Type | Trunnion Mounted Ball Valve |
| Size | 6” |
| Pressure | 600LB |
| Connection | Flange End |
| Operation | Gear Box |
| Body Material | WCB |
| Design Standard | API6D |
| FTF Dimension Standard | ASME B16.10 |
| Flange Dimension Standard | ASME B16.5 |
| Test Standard | API598 |
| Application | W.O.G |
Features
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1. Trunnion DesignThe ball is fixed in place by a trunnion (a shaft or pin) at the top and bottom, which reduces the load on the valve seats and ensures stable operation.
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2. Low Operating TorqueThe trunnion design reduces the friction between the ball and the seats, requiring less force to operate the valve. This is especially beneficial in high-pressure applications.
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3. Double Block and Bleed (DBB) CapabilityTrunnion mounted ball valves can isolate both upstream and downstream sides of the valve simultaneously, allowing for the bleeding of pressure or fluid from the cavity between the seats.
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4. Sealing PerformanceThe design provides better sealing performance, as the seats are spring-loaded or activated by the line pressure to maintain a tight seal.
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5. Safety and ReliabilityThese valves are known for their high reliability and are often used in critical applications like oil and gas, petrochemical, and power industries.
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6. Size and Pressure HandlingSuitable for larger diameters and high-pressure conditions, trunnion mounted ball valves can handle a wide range of pressures and temperatures.
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7. Bi-Directional OperationThese valves can control the flow of fluid in both directions, providing flexibility in various piping configurations.
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8. Extended Service LifeThe reduced wear and tear on the seats due to the trunnion support leads to a longer service life and lower maintenance costs.
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9. Emergency Sealant Injection SystemMany trunnion mounted ball valves have an emergency sealant injection system that allows for sealing in case of seat damage.
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10. Fire-Safe DesignMany trunnion mounted ball valves are designed to be fire-safe, ensuring operation even under fire conditions to prevent leakage and maintain control.
These features make trunnion mounted ball valves a preferred choice for demanding applications where durability, reliability, and performance are critical.
Application
Trunnion mounted ball valves are versatile and reliable, making them ideal for a variety of applications requiring high pressures, large diameters and reliable sealing. Here are some key applications:
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1. Oil and Gas Industry
- Upstream: Used in drilling operations, production manifolds and wellhead equipment.
- Midstream: Ideal for piping systems, storage facilities and compressor stations.
- Downstream: Commonly used in refineries and petrochemical plants to control process flows.
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2. Petrochemical IndustryCritical to the transport and processing of chemicals, a strong and reliable seal is essential.
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3. GenerationUsed in power plants, including nuclear, thermal and hydropower plants, to control steam, water and other fluids in high-pressure systems.
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4. Water and Wastewater TreatmentUsed in large water treatment plants and distribution systems due to its durability and ability to handle high pressures.
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5. Marine and Offshore ApplicationsSuitable for subsea applications and offshore platforms where reliability under extreme conditions is critical.
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6. Liquefied Natural Gas and CryogenicsIdeal for liquefied natural gas (LNG) plants and cryogenic processes due to its performance at low temperatures.
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7. Mining and Mineral ProcessingUsed in slurry handling, ore processing and other high wear environments.
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8. Pulp and Paper IndustryUsed in the processing and transportation of pulp and paper products, often requiring large volumes and high pressures.
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9. HVAC SystemHeating, ventilation and air conditioning systems for large buildings and industrial complexes.
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10. Industrial ManufacturingUsed in a variety of manufacturing processes requiring reliable fluid control.
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11. Chemical ProcessingCritical for handling corrosive and hazardous chemicals requiring high integrity and reliability.
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12. Fire Safety SystemDue to its fireproof design, it is often integrated into fire extinguishing systems, especially in industrial settings.
These applications highlight the versatility and reliability of trunnion mounted ball valves in a variety of high pressure and critical service environments.
Technical Drawing
Dimension Test
Pressure Test
Painting Thickness Test
Frequently Asked Questions
What is a Trunnion Mounted Ball Valve?
Unlike floating ball valves where the ball is free to move, a trunnion mounted ball valve features a ball supported by a shaft (trunnion) at the top and bottom. This design holds the ball firmly in place, reducing operating torque and seat wear under high-pressure conditions.
What standards are these valves designed and tested to?
These valves are designed in accordance with API 6D standards. Face-to-face dimensions comply with ASME B16.10, and flange dimensions adhere to ASME B16.5 standards. Standard pressure testing is executed per API 598 protocols.
What is the benefit of the Double Block and Bleed (DBB) feature?
The DBB capability allows the valve to block pressure from both upstream and downstream ports simultaneously. This enables operators to safely bleed or drain trapped pressure and fluids from the body cavity, making system maintenance much safer.
What does WCB stand for in the body material specification?
WCB stands for Wrought Carbon Steel Grade B. It is a cast carbon steel material widely used for high-strength, pressure-containing components in industrial valves, making it ideal for water, oil, and gas (W.O.G) applications.
Why is a gear box operation used on a 6” 600LB valve?
Due to the large size (6 inches) and high pressure rating (600LB), the torque required to operate the valve manually can be extremely high. A gear box provides mechanical advantage, allowing operators to open and close the valve smoothly with minimal physical effort.







