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Carbon Steel 6inch 6000LB Trunnion Mounted Ball Valve - China Factory Suppliers for High-Performance Valves
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Carbon Steel 6inch 6000LB Trunnion Mounted Ball Valve - China Factory Suppliers for High-Performance Valves

6inch 6000LB 2Pcs WCB Trunnion Mounted Ball Valve - Ball Material: F304, Seat Material: DEVLON

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Henlem Manufacturing, a leading factory in China, specializes in high-quality trunnion-mounted ball valves that are essential for oil and gas applications. These valves are designed to minimize friction between the ball and seat while effectively absorbing line pressure, resulting in reduced torque, even in high-pressure situations. Our commitment to using a comprehensive range of approved materials enhances performance in corrosive environments and provides resistance to sulfide stress cracking.

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We manufacture both three-piece and two-piece trunnion ball valves, adhering to the highest engineering and manufacturing standards. Our extensive product line features advanced technologies such as self-cavity pressure relief seats, secondary sealant injection systems, fire safety designs, anti-blowout stems, and double block and bleed (DBB) capabilities, positioning our products among the most sought-after ball valves globally.

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Designed for easy field servicing, our valves come with a variety of options, including locking devices and stem extensions, to meet diverse operational needs. As a trusted supplier in China, Henlem provides top-notch products that ensure reliability and efficiency in your applications.

    Products Specification

    Type Trunnion Mounted Ball Valve
    Size 6”
    Pressure 600LB
    Connection Flange End
    Operation Gear Box
    Body Material WCB
    Design Standard API6D
    FTF Dimension Standard ASME B16.10
    Flange Dimension Standard ASME B16.5
    Test Standard API598
    Application W.O.G

    Features

    • 1. Trunnion Design
      The ball is fixed in place by a trunnion (a shaft or pin) at the top and bottom, which reduces the load on the valve seats and ensures stable operation.
    • 2. Low Operating Torque
      The trunnion design reduces the friction between the ball and the seats, requiring less force to operate the valve. This is especially beneficial in high-pressure applications.
    • 3. Double Block and Bleed (DBB) Capability
      Trunnion mounted ball valves can isolate both upstream and downstream sides of the valve simultaneously, allowing for the bleeding of pressure or fluid from the cavity between the seats.
    • 4. Sealing Performance
      The design provides better sealing performance, as the seats are spring-loaded or activated by the line pressure to maintain a tight seal.
    • 5. Safety and Reliability
      These valves are known for their high reliability and are often used in critical applications like oil and gas, petrochemical, and power industries.
    • 6. Size and Pressure Handling
      Suitable for larger diameters and high-pressure conditions, trunnion mounted ball valves can handle a wide range of pressures and temperatures.
    • 7. Bi-Directional Operation
      These valves can control the flow of fluid in both directions, providing flexibility in various piping configurations.
    • 8. Extended Service Life
      The reduced wear and tear on the seats due to the trunnion support leads to a longer service life and lower maintenance costs.
    • 9. Emergency Sealant Injection System
      Many trunnion mounted ball valves have an emergency sealant injection system that allows for sealing in case of seat damage.
    • 10. Fire-Safe Design
      Many trunnion mounted ball valves are designed to be fire-safe, ensuring operation even under fire conditions to prevent leakage and maintain control.
    These features make trunnion mounted ball valves a preferred choice for demanding applications where durability, reliability, and performance are critical.

    Application

    Trunnion mounted ball valves are versatile and reliable, making them ideal for a variety of applications requiring high pressures, large diameters and reliable sealing. Here are some key applications:
    • 1. Oil and Gas Industry
      • Upstream: Used in drilling operations, production manifolds and wellhead equipment.
      • Midstream: Ideal for piping systems, storage facilities and compressor stations.
      • Downstream: Commonly used in refineries and petrochemical plants to control process flows.
    • 2. Petrochemical Industry
      Critical to the transport and processing of chemicals, a strong and reliable seal is essential.
    • 3. Generation
      Used in power plants, including nuclear, thermal and hydropower plants, to control steam, water and other fluids in high-pressure systems.
    • 4. Water and Wastewater Treatment
      Used in large water treatment plants and distribution systems due to its durability and ability to handle high pressures.
    • 5. Marine and Offshore Applications
      Suitable for subsea applications and offshore platforms where reliability under extreme conditions is critical.
    • 6. Liquefied Natural Gas and Cryogenics
      Ideal for liquefied natural gas (LNG) plants and cryogenic processes due to its performance at low temperatures.
    • 7. Mining and Mineral Processing
      Used in slurry handling, ore processing and other high wear environments.
    • 8. Pulp and Paper Industry
      Used in the processing and transportation of pulp and paper products, often requiring large volumes and high pressures.
    • 9. HVAC System
      Heating, ventilation and air conditioning systems for large buildings and industrial complexes.
    • 10. Industrial Manufacturing
      Used in a variety of manufacturing processes requiring reliable fluid control.
    • 11. Chemical Processing
      Critical for handling corrosive and hazardous chemicals requiring high integrity and reliability.
    • 12. Fire Safety System
      Due to its fireproof design, it is often integrated into fire extinguishing systems, especially in industrial settings.
    These applications highlight the versatility and reliability of trunnion mounted ball valves in a variety of high pressure and critical service environments.

    Technical Drawing

    Technical Drawing of Trunnion Mounted Ball Valve

    Dimension Test

    Dimension Test Process Image 1
    Dimension Test Process Image 2

    Pressure Test

    Pressure Testing Phase 1
    Pressure Testing Phase 2

    Painting Thickness Test

    Painting Thickness Measurement 1
    Painting Thickness Measurement 2

    Frequently Asked Questions

    What is a Trunnion Mounted Ball Valve?
    Unlike floating ball valves where the ball is free to move, a trunnion mounted ball valve features a ball supported by a shaft (trunnion) at the top and bottom. This design holds the ball firmly in place, reducing operating torque and seat wear under high-pressure conditions.
    What standards are these valves designed and tested to?
    These valves are designed in accordance with API 6D standards. Face-to-face dimensions comply with ASME B16.10, and flange dimensions adhere to ASME B16.5 standards. Standard pressure testing is executed per API 598 protocols.
    What is the benefit of the Double Block and Bleed (DBB) feature?
    The DBB capability allows the valve to block pressure from both upstream and downstream ports simultaneously. This enables operators to safely bleed or drain trapped pressure and fluids from the body cavity, making system maintenance much safer.
    What does WCB stand for in the body material specification?
    WCB stands for Wrought Carbon Steel Grade B. It is a cast carbon steel material widely used for high-strength, pressure-containing components in industrial valves, making it ideal for water, oil, and gas (W.O.G) applications.
    Why is a gear box operation used on a 6” 600LB valve?
    Due to the large size (6 inches) and high pressure rating (600LB), the torque required to operate the valve manually can be extremely high. A gear box provides mechanical advantage, allowing operators to open and close the valve smoothly with minimal physical effort.